What is printer?

 

PRINTERS

Printers are electro-mechanical output devices that are used to put information from the computer

onto paper. They have been around since the introduction of the computer. Other than the display

monitor, the printer is the most popular peripheral purchased for a computer, because most people

need to have paper copies of the documents they create.

There are three major type of printer:-

• Impact printers

• Bubble-jet printers

• Laser printers (page printers)

Impact Printers

There are several categories of printers, but the most basic type is the category of printers known as

impact printers. Impact printers, as their name suggests, use some form of impact and an inked

ribbon to make an imprint on the paper. They use an inked ribbon and an impact head to make

letters on the paper. There are two major types of impact printers: daisy wheel and dot matrix.

Daisy-Wheel Printers

These printers contain a wheel (called the daisy wheel because it looks like a daisy) with raised

letters and symbols on each “petal”. When the printer needs to print a character, it sends a signal to

the mechanism that contains the wheel. This mechanism is called the printhead. The printhead

rotates the daisy wheel until the required character is in place. An electromechanical hammer

(called a solenoid) then strikes the back of the “petal” containing the character. The character

pushes up against an inked ribbon that ultimately strikes the paper, making the impression of the

requested character.

Their speed is rated by the number of characters per second (cps) they can print. The early printers

could only print between 2 and 4 characters per second.

The main disadvantage to this type of printer is that it makes a lot of noise when printing

The daisy-wheel printer has a few advantages, of course. First, because it is an impact printer, you

can print on multipart forms (like carbonless receipts), assuming they can be fed into the printer

properly. Second, it is relatively inexpensive compared to the price of a laser printer of the same

vintage. Finally, the print quality is comparable to a typewriter because it uses a very similar

technology. This typewriter level of quality was given a name: letter quality (LQ).

Dot-Matrix Printers

These printers work in a manner similar to daisy-wheel printers, except that instead of a spinning,

character-imprinted wheel, the printhead contains a row of “pins” (short sturdy stalks of hard wire).

These pins are triggered in patterns that form letters and numbers as the printhead moves across the

paper.

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The pins in the printhead are wrapped with coils of wire to create a solenoid. Also, the pins are held

in the rest position by a combination of a small magnet and a spring. To trigger a particular pin, the

printer controller sends a signal to the printhead, which energizes the wires around the appropriate

print wire. This turns the print wire into an electromagnet, which repels the print pin, forcing it

against the ink ribbon and making a dot on the paper. It’s the arrangement of the dots in columns

and rows that creates the letters and numbers we see on the page.

The main disadvantage to dot-matrix printers is their image quality, which can be quite poor

compared to the quality produced with a daisy wheel. Dot-matrix printers use patterns of dots to

make letters and images, and the early dot-matrix printers used only 9 pins to make those patterns.

The output quality of such printers is referred to as “draft quality”—good mainly for providing

your initial text to a correspondent or revisor. Each letter looked “fuzzy” because the dots were

spaced as far as they could be spaced and still be perceived as a letter or image. As more pins were

crammed into the printhead (17-pin and 24-pin models were eventually developed), the quality

increased because the dots were closer together. Dot-matrix technology ultimately improved to the

point where a letter printed on a dot-matrix printer was almost indistinguishable from typewriter

output. This level of quality is known as near letter quality (NLQ).

Dot-matrix printers are still noisy, but the print wires and printhead are covered by a plastic dust

cover, making them quieter than daisy-wheel printers. Also, dot-matrix printers use a more efficient

printing technology, so the print speed is faster (typically in the range of 36 to 72cps). Some dotmatrix printers (like the Epson DFV series) can print at close to a page per second! Finally, because

dot-matrix printers are also impact printers, they can also use multipart forms. Because of these

advantages, dot-matrix printers quickly made daisywheel printers obsolete.

Bubble-Jet Printers

The next category of printer technology is one of the most popular in use today. This category of

printers is actually an advanced form of an older technology known as ink-jet printers. Both types

of printers spray ink on the page, but ink-jet printers use a reservoir of ink, a pump, and an ink

nozzle to accomplish this. They were messy, noisy, and inefficient. Bubble-jet printers work much

more efficiently. Bubble-jet printers are very basic printers. There are very few moving parts.

Every bubble-jet printer works in a similar fashion. First of all, every bubble-jet printer contains a

special part called an ink cartridge. This part contains the printhead and ink supply, and it must be

replaced as the ink supply runs out. A typical ink cartridge (size: approximately 3 inches by

11/2 inches). Inside this ink cartridge are several small chambers. At the top of each chamber is a

metal plate and tube leading to the ink supply. At the bottom of each chamber is a small pinhole.

These pinholes are used to spray ink on the page to form characters and images as patterns of dots

(similar to the way a dot-matrix printer works, but with much higher resolution).

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How Printers Work

When a particular chamber needs to spray ink, an electric signal is sent to the heating element,

energizing it. The elements heat up quickly, causing the ink to vaporize. Because of the expanding

ink vapour, the ink is pushed out the pinhole and forms a bubble of ink. As the vapour expands, the

bubble eventually gets large enough to break off into a droplet. The rest of the ink is pulled back

into the chamber by the surface tension of the ink. When another drop needs to be sprayed, the

process begins again.

When the printer is done printing, the printhead moves back to its maintenance station. The

maintenance station contains a small suction pump and ink absorbing pad. To keep the ink flowing

freely, before each print cycle, the maintenance station pulls ink through the ink nozzles using

vacuum suction. This expelled ink is absorbed by the pad in the maintenance station. The stations

serve two functions: to provide a place for the printhead to rest when the printer isn’t printing, and

to keep the printhead in working order.

Laser Printers (Page Printers)

Laser printers are referred to as page printers because they receive their print job instructions one

page at a time (rather than receiving instructions one line at a time). There are two major types of

page printers: those that use the Electrophotographic (EP) print process and those that use the lightemitting diode (LED) print process. Each works in basically the same way, with slight differences.

Electrophotographic (EP) Laser Printer Operation

When Xerox and Canon developed the first laser printers in the late 1980s, they were designed

around the Electrophotographic (EP) process (a technology developed by scientists at Xerox). This

technology uses a combination of static electric charges, laser light, and a black powdery substance

called toner. Printers that use this technology are called EP process laser printers, or just laser

printers. Every laser printer technology has its foundations in the EP printer process. Let’s discuss

the basic components of the EP laser printer and how they operate so you can understand the way

an EP laser printer works.

Basic Components

Any printer that uses the EP process contains eight standard assemblies. These assemblies are the

toner cartridge, fusing assembly, laser scanner, high-voltage power supply, DC power supply,

paper transport assembly (including paper pickup rollers and paper registration rollers), corona, and

printer controller circuitry.

The Toner Cartridge

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The EP toner cartridge, as its name suggests, holds the toner. Toner is a black, carbon substance

mixed with polyester resins (to make it “flow” better) and iron oxide particles (to make the toner

sensitive to electrical charges).

These two components make the toner capable of being attracted to the photosensitive drum and

capable of melting into the paper. In addition to these components, toner contains a medium called

the developer (also called the carrier), which “carries” the toner until it is used by the EP process.

The toner cartridge also contains the EP print drum. This drum is coated with a photosensitive

material that can hold a static charge when not exposed to light (but cannot hold a charge when it is

exposed to light—a curious phenomenon, and one that EP printers exploit for the purpose of

making images). Finally, the drum contains a cleaning blade that continuously scrapes the “used”

toner off the photosensitive drum to keep it clean.

An EP toner cartridge

In most laser printers, “toner cartridge” means an EP toner cartridge that contains toner

and a photosensitive drum in one plastic case. In some laser printers, however, the toner

and photosensitive drum can be replaced separately instead of as a single unit. If you ask

for a “toner cartridge” for one of these printers, all you will receive is a cylinder full of toner.

Consult the printer’s manual to find out which kind of toner cartridge your laser printer

uses.

The Laser Scanning Assembly

As we mentioned earlier, the EP photosensitive drum can hold a charge if it’s not exposed to light.

It is dark inside an EP printer, except when the laser scanning assembly shines on particular areas

of the photosensitive drum. When it does that, the drum discharges, but only in that area. As the

drum rotates, the laser scanning assembly scans the laser across the photosensitive drum.

The EP laser scanning assembly (side view and simplified top view) Laser light is damaging

to human eyes. Therefore, it is kept in an enclosure and will operate only when the laser printer’s

cover is closed.

High-Voltage Power Supply (HVPS)

The EP process requires high-voltage electricity. The high-voltage power supply (HVPS) provides

the high voltages that are used during the EP process. This component converts house AC current

(120 volts, 60 Hertz) into higher voltages that the printer can use. This high voltage is used to

energize both the corona wire and transfer corona wire.

DC Power Supply (DCPS)

The high voltages used in the EP process can’t power the other components in the printer (the logic

circuitry and motors). These components require low voltages, between +5 and +24Vdc. The DC

power supply (DCPS) converts house current into three voltages: +5Vdc and –5Vdc for the logic

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circuitry and +24Vdc for the paper transport motors. This component also runs the fan that cools

the internal components of the printer.

Paper Transport Assembly

The paper transport assembly is responsible for moving the paper through the printer. It consists of

a motor and several rubberized rollers that each performs a different function. The first type of

roller found in most laser printers is the feed roller, or paper pickup roller. This D-shaped roller,

when activated, rotates against the paper and pushes one sheet into the printer. This roller works in

conjunction with a special rubber pad to prevent more than one sheet from being fed into the printer

at a time.

Paper transport rollers

Another type of roller that is used in the printer is the registration roller. There are actually two

registration rollers, which work together. These rollers synchronize the paper movement with the

image formation process in the EP cartridge. The rollers don’t feed the paper past the EP cartridge

until the cartridge is ready for it.

Both of these rollers are operated with a special electric motor known as an electronic stepper

motor. This type of motor can accurately move in very small increments. It powers all of the paper

transport rollers as well as the fuser rollers.

The Transfer Corona Assembly

When the laser writes the images on the photosensitive drum, the toner then sticks to the exposed

areas; we’ll cover this in the next section, “Electrophotographic (EP) Print Process.” How do you

get the toner from the photosensitive drum onto the paper? Well, the transfer corona assembly is

charged with a high-voltage electrical charge. This assembly charges the paper, which pulls the

toner from the photosensitive drum.

Included in the corona assembly is a static-charge eliminator strip that drains away the charge

imparted to the paper by the corona. If you didn’t drain away the charge, the paper would stick to

the EP cartridge and jam the printer.

There are two types of corona assemblies, those that contain a corona wire and those that contain a

corona roller. The corona wire is a small diameter wire that is charged by the high-voltage power

supply. The wire is located in a special notch in the “floor” of the laser printer (underneath the EP

print cartridge). The corona roller performs the same function as the corona wire, except that it’s a

roller rather than a wire. Because the corona roller is directly in contact with the paper, it supports

higher speeds. It is for this reason that the corona wire isn’t used in laser printers much any more.

Fusing Assembly

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The toner in the EP toner cartridge will stick to just about anything, including paper. This is true

because the toner has a negative static charge and most objects have a net positive charge.

However, these toner particles can be removed by brushing any object across the page. This could

be a problem if you want the images and letters to stay on the paper permanently!

To solve this problem, EP laser printers incorporate a device known as a fuser, which uses two

rollers that apply pressure and heat to fuse the plastic toner particles to the paper. You may have

noticed that pages from either a laser printer or a copier (which uses a similar device) come out

warm. This is because of the fuser.

The fuser is made up of three main parts: a halogen heating lamp, Teflon coated aluminium fusing

roller, and a rubberized pressure roller. The fuser uses the halogen lamp to heat the fusing roller to

between 165 degrees C and 180 degrees C. As the paper passes between the two rollers, the

pressure roller pushes the paper against the fusing roller, which melts the toner into the paper.

Printer Controller Circuitry

The final component in the laser printer we need to discuss is the printer controller assembly. This

large circuit board converts signals from the computer into signals for the various assemblies in the

laser printer, using the process known as rasterizing. This circuit board is usually mounted

underneath the printer. The board has connectors for each of the types of interfaces and cables to

each assembly. When a computer prints to a laser printer, it sends a signal through a cable to the

printer controller assembly. The controller assembly formats the information into a page’s worth of

line-by-line commands for the laser scanner. The controller sends commands to each of the

components telling them to “wake up” and start the EP print process.

Ozone Filter

Your laser printer uses various high-voltage biases inside the case. As anyone who has been outside

during a lightning storm can tell you, high voltages create ozone. Ozone is a chemically reactive

gas that is created by the high-voltage coronas (charging and transfer) inside the printer. Because

ozone is chemically reactive and can severely reduce the life of laser printer components, most

laser printers contain a filter to remove ozone gas from inside the printer as it is produced. This

filter must be removed and cleaned with compressed air periodically (usually whenever the toner

cartridge is replaced is sufficient).

Electrophotographic (EP) Print Process

The EP print process is the process by which an EP laser printer forms images on paper. It consists

of six major steps, each for a specific goal. Although many different manufacturers call these steps

different things or place them in a different order, the basic process is still the same. Here are the

steps in the proper order:

1. Cleaning

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2. Conditioning

3. Writing

4. Developing

5. Transferring

6. Fusing

Before any of these steps can begin, however, the controller must sense that the printer is ready to

start printing (toner cartridge installed, fuser warmed to temperature, and all covers are in place).

Printing cannot take place until the printer is in its “ready” state, usually indicated by an

illuminated Ready LED light or a display that says something like “00 READY” (on HP printers).

Step 1: Cleaning

In the first part of the laser print process, a rubber blade inside the EP cartridge scrapes any toner

left on the drum into a used toner receptacle inside the EP cartridge, and a fluorescent lamp

discharges any remaining charge on the photosensitive drum (remember that the drum, being

photosensitive, loses its charge when exposed to light). This step is called the cleaning step. The EP

cartridge is constantly cleaning the drum. It may take more than one rotation of the photosensitive

drum to make an image on the paper. The cleaning step keeps the drum “fresh” for each use. If you

didn’t clean the drum, you would see “ghosts” of previous pages printed along with your image.

The actual amount of toner removed in the cleaning process is quite small. The cartridge

will run out of toner before the used toner receptacle fills up.

Step 2: Conditioning

The next step in the EP process is the conditioning step. In this step, a special wire (called a

charging corona) within the EP toner cartridge (above the photosensitive drum) gets a high voltage

from the HVPS. It uses this high voltage to apply a strong, uniform negative charge (around –

600Vdc) to the surface of the photosensitive drum.

Step 3: Writing

The next step in the EP process is the writing step. In this step, the laser is turned on and “scans”

the drum from side to side, flashing on and off according to the bits of information the printer

controller sends it as it communicates the individual bits of the image. The areas where the laser

“touches” severely reduce the photosensitive drum’s charge from –600Vdc to a slight negative

charge (around – 100Vdc). As the drum rotates, a pattern of exposed areas is formed, representing

the images to be printed.

At this point, the controller sends a signal to the pickup roller to feed a piece of paper into the

printer, where it stops at the registration rollers.

Step 4: Developing

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Now that the surface of the drum holds an electrical representation of the image being printed, its

discrete electrical charges need to be converted into something that can be transferred to a piece of

paper. The EP process step that accomplishes this is the developing step. In this step, toner is

transferred to the areas that were exposed in the writing step.

There is a metallic roller called the developing roller inside an EP cartridge that acquires a –

600Vdc charge (called a bias voltage) from the HVPS. The toner sticks to this roller because there

is a magnet located inside the roller and because of the electrostatic charges between the toner and

the developing roller. While the developing roller rotates toward the photosensitive drum, the toner

acquires the charge of the roller (–600Vdc). When the toner comes between the developing roller

and the photosensitive drum, the toner is attracted to the areas that have been exposed by the laser

(because these areas have a lesser charge, of –100Vdc). The toner also is repelled from the

unexposed areas (because they are at the same –600Vdc charge and like charges repel). This toner

transfer creates a “fog” of toner between the EP drum and the developing roller.

The photosensitive drum now has toner stuck to it where the laser has written. The photosensitive

drum continues to rotate until the developed image is ready to be transferred to paper in the next

step, the transferring step.

Step 5: Transferring

At this point in the EP process, the developed image is rotating into position. The controller notifies

the registration rollers that the paper should be fed through. The registration rollers move the paper

underneath the photosensitive drum, and the process of transferring the image can begin, with the

transferring step. The controller sends a signal to the corona wire or corona roller (depending on

which one the printer has) and tells it to turn on. The corona wire/roller then acquires a strong

positive charge (+600Vdc) and applies that charge to the paper. The paper, thus charged, pulls the

toner from the photosensitive drum at the line of “contact” between the roller and the paper because

the paper and toner have opposite charges. Once the registration rollers move the paper past the

corona wire, the static-eliminator strip removes all charge from that “line” of the paper. If the strip

didn’t bleed this charge away, the paper would attract itself to the toner cartridge and cause a paper

jam.

The toner is now held in place by weak, electrostatic charges and gravity. It will not stay there,

however, unless it is made permanent, which is the reason for the next step, the fusing step.

Step 6: Fusing

In the final step, the fusing step, the toner image is made permanent. The registration rollers push

the paper toward the fuser rollers. Once the fuser grabs the paper, the registration rollers push for

only a short time more. The fuser is now in control of moving the paper.

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As the paper passes through the fuser, the 350-degree F fuser roller melts the polyester resin of the

toner and the rubberized pressure roller presses it permanently into the paper. The paper continues

on through the fuser and eventually exits the printer.

Once the paper completely exits the fuser, it trips a sensor that tells the printer to finish the EP

process with the next step, the cleaning step. At this point, the printer can print another page and

the EP process can begin again.

Summary of the EP Print Process

First, the printer uses a rubber scraper to clean the photosensitive drum. Then the printer places a

uniform, negative, –600Vdc charge on the photosensitive drum by means of a charging corona. The

laser “paints” an image onto the photosensitive drum, discharging the image areas to a much lower

voltage (–100Vdc). The developing roller in the toner cartridge has charged (–600Vdc) toner stuck

to it. As it rolls the toner toward the photosensitive drum, the toner is attracted to (and sticks to) the

areas of the photosensitive drum that the laser has discharged.

The image is then transferred from the drum to the paper at its line of contact by means of the

corona wire (or corona roller) with a +600Vdc charge. The static-eliminator strip removes the high,

positive charge from the paper, and the paper, now holding the image, moves on. The paper then

enters the fuser where a fuser roller and the pressure roller make the image permanent. The paper

exits the printer and the printer starts printing the next page or returns to its ready state.

To help you remember the steps of the EP print process, in order, remember them by the

first letters of each step, or CCWDTF. The most often used mnemonic sentence for this

combination of letters is “Charlie Can Walk, Dance, and Talk French.”

Printer Interfaces and Supplies

Interface Components

A printer’s interface is the collection of hardware and software that allows the printer to

communicate with a computer. Each printer has at least one interface, but some printers have

several, in order to make them more flexible in a multiplatform environment. If a printer has

several interfaces, it can usually switch between them on the fly so that several computers can print

at the same time.

There are several components to an interface, including its communication type as well as the

interface software. Each aspect must be matched on both the printer and the computer. For

example, an HP LaserJet 4L only has a parallel port. Therefore, you must use a parallel cable as

well as the correct software for the platform being used (e.g., a Macintosh HP LaserJet 4L driver if

you connect it to a Macintosh computer).

Communication Types

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When we say “communication types,” we’re actually talking about the hardware technologies

involved in getting the printed information from the computer to the printer. There are four major

types: serial, parallel, Universal Serial Bus (USB), and network.

Serial

When computers send data serially, they send it one bit at a time, one after another. The bits “stand

in line” like people at a movie theatre, waiting to get in. Just as with modems, you must set the

communication parameters (baud, parity, start and stop bits) on both entities—in this case the

computer and its printer(s) — before communication can take place.

Parallel

When a printer uses parallel communication, it is receiving data eight bits at a time over eight

separate wires (one for each bit). Parallel communication is the most popular way of

communicating from computer to printer, mainly because it’s faster than serial. A parallel cable

consists of a male DB-25 connector that connects to the computer and a male 36-pin Centronics

connector that connects to the printer. Most of the cables are shorter than 10 feet long. Keep

printer cable lengths to less than 10 feet. Some people try to run printer cables more than

50 feet. After 10 feet, communications can become unreliable due to cross talk.

Universal Serial Bus (USB)

The most popular type of printer interface as this book is being written is the Universal Serial Bus

(USB). It is actually the most popular interface for just about every peripheral. The convenience for

printers is that it has a higher transfer rate than either serial or parallel and it automatically

recognizes new devices.

Network

Some of the newer printers (primarily laser and LED printers) have a special interface that allows

them to be hooked directly to a network. These printers have a network interface card (NIC) and

ROM-based software that allow them to communicate with networks, servers, and workstations.

The type of network interface used on the printer depends on the type of network the printer is

being attached to. For example, if you’re using a Token Ring network, the printer should have a

Token Ring interface.

Infrared

With the explosion of Personal Digital Assistants (PDAs), the need grew for printing under the

constraints they provide. The biggest hurdle faced by PDA owners who need to print is the lack of

any kind of universal interface. Most interfaces were too big and bulky to be used on handheld

computers like PDAs.

The solution was to incorporate the standardized technology used on some remote controls:

infrared transmissions. Infrared transmissions are simply wireless transmissions that use radiation

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in the infrared range of the electromagnetic spectrum. Many laser printers (and some computers)

come with infrared transmitter/receivers (transceivers) so that they can communicate with the

infrared ports on many handhelds. This allows the user of a PDA, handheld, or laptop to print to

that printer by pointing the device at the printer and initiating the print process.

As far as configuring the interface is concerned, very little needs to be done. The infrared interfaces

are enabled by default on most computers, handhelds, and printers equipped with them. The only

additional item that must be configured is the print driver on the PDA, handheld, or computer. The

driver must be the correct one for the printer to which you are printing.

Interface Software

Computers and printers can’t talk to each other by themselves. They need interface software to

translate software commands into commands that the printer can understand. There are two factors

to consider with interface software: the page description language and the driver software. The

page description language determines how efficient the printer will be at converting the information

to be printed into signals the printer can understand. The driver software understands and controls

the printer. It is very important that you use the correct interface software for the printer you are

using. If you use either the wrong page description language or the wrong driver software, the

printer will print garbage, or possibly nothing at all.

Page Description Languages

A page description language works just as its name says it does. It describes the whole page being

printed by sending commands that describe the text as well as the margins and other settings. The

controller in the printer interprets these commands and turns them into laser pulses (or pin strikes).

The first page description language was PostScript. Developed by Adobe, it was first used in the

Apple LaserWriter printer. It made printing graphics fast and simple. Here’s how PostScript works:

The PostScript printer driver “describes” the page in terms of “draw” and “position” commands.

The page is divided into a very fine grid (as fine as the resolution of the printer). When you want to

print a square, a communication like the following might take place:

POSITION 1, 42%DRAW 10%POSITION 1, 64%DRAW10D% . . .

These commands tell the printer to draw a line on the page from line 42 to line 64 (vertically). In

other words, a page description language tells the printer to draw a line on the page, gives it the

starting and ending points, and that’s that. Rather than send the printer the location of each and

every dot in the line and an instruction at each and every location to print that location’s individual

dot, PostScript can get the line drawn with fewer than five instructions. As you can see, PostScript

uses more or less English commands. The commands are interpreted by the processor on the

printer’s controller and converted into the print control signals.

Another page description language is the Printer Control Language, or PCL.

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Currently in revision 5 (PCL 5), it was developed by Hewlett-Packard for its LaserJet series of

printers as a competitor to PostScript. PCL works in much the same manner as PostScript, but it’s

found mainly in Hewlett-Packard printers (including its DeskJet bubble-jet printers). Other

manufacturers use PCL, however. In fact, some printers support both page description languages

and will automatically switch between them.

The main advantage to page description languages is that they move some of the processing from

the computer to the printer. With text-only documents, they don’t offer much benefit. However,

with documents that have large amounts of graphics or that use numerous fonts, page description

languages make the processing of those print jobs happen much faster. This makes them an ideal

choice for laser printers. However, other printers can use them as well (e.g., the aforementioned

DeskJets, as well as some dot-matrix printers).

Driver Software

The driver software controls how the printer processes the print job. When you install a printer

driver for the printer you are using, it allows the computer to print to that printer correctly

(assuming you have the correct interface configured between the computer and printer).

When you need to print, you select the printer driver for your printer from a preconfigured list. The

driver you select has been configured for the type, brand, and model of printer as well as the

computer port to which it is connected. You can also select which paper tray the printer should use,

as well as any other features the printer has (if applicable). Also, each printer driver is configured to

use a particular page description language.

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